Continuous Hardening Plant for Tiny Parts...

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Continuous Hardening Plant For Tiny Parts

Examples

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Fasteners for mobile phones,
PCs & business machines

Needle Rollers
Links for timing belt chains
Half collets & retainers
Textile rings

The Mix Up Problem

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Occurs at all in transfer points
  • Pre wash to Austenitising Furnace

  • Furnace to Quench tank

  • Quench tank to Post wash

  • Post wash to Temper

    • Solution

    Components should not "see" any moving parts during transfer
    The design of the receiving equipment should prohibit retention

    Prewash Cum Charging System

    Metering combined with prewash
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    Quench Tank

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    Post Wash System

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    Component movement in prewash cum metering machine

    1) Empty tanks
    • Prewash cum metering
    • Quench
    • Postwash
    • Agitators & jet spray nozzles removed for better viewing

    2) A batch of Needle Rollers are dumped into the tank, normally filled with relevant liquid. Capacity adjusted by varying the conveyor speed.

    3) No stragglers!!
    Zero retention & part mix up.

    Austenitising Furnace

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    Mesh Best Furnace

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    Finer weave belt

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    Austenitising Furnace

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    Rotary Retort Furnace

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