Batch Nitriding Furnaces

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Coganite

Controlled Potential Gas Nitriding Furnaces

Whole new range of Nitriding & Nitrocarburising applications

front loading furnace with vaccum prepurge

Front Loading Furnace with Vacuum Prepurge

top loading furnace

Top Loading Furnace

 
Match the case characteristics to the application
Eliminate distortion
Reduce cycle time upto 40%
Perfect Repeatability
 

COGANITE Nitriding furnaces are constructed with systems that control the injection of gases based on continuous analysis of the furnace atmosphere and pressure. This is done to maintain preset Nitriding Potentials (Kn) to achieve repeatable results in terms of case depth & case characteristics such as white layer control and hardness profile.

processflow

TECHNOLOGY DEMONSTRATION FACILITY

technology-demonstration

A Sophisticated facility has been installed at the Fluidtherm Chennai works consisting of three nitriding furnaces, metallurgical lab & infrastructure. Process metallurgists work full time On:
Process Development
Customer Trials
Jobbing
& Technology Demonstration

TYPICAL PROCESSES DEVELOPED

ring-gear

Ring Gear (AISI 4140)

h13-al-extrution-dies

H 13 Aluminium Extrusion Dies

drive-shafts

Drive Shaft (SUS 420)

exhaust-engine-valves

Exhaust Engine Valve (21-4N)

surface-hardness-620hv

Surface Hardness : 620HV
White Layer : 8 µm
Diffusion Layer : 320 µm
Mag : 200X

surface-hardness-1160hv

Surface Hardness : 1160HV
White Layer : 6 µm
Diffusion Layer : 220 µm
Mag : 200X

surface-hardness-1260hv

Surface Hardness : 1260HV
White Layer : 10 µm
Diffusion Layer : 60 µm
Mag : 100X

surface-hardness-1480hv

Surface Hardness : 1480HV
White Layer : Nil
Diffusion Layer : 55 µm
Mag : 100X

cam-ring

Cam ring- HSS (M 12)

bush

Bush (CK 45)

stainless-rotor

Stainless Rotor (AISI 316)

intake-engine-valve

Intake Engine valve (EN 52)

surface-hardness -1100hv

Surface Hardness : 1100HV
White Layer : Nil
Diffusion Layer : 90 µm
Mag : 100X

surface-hardness-580hv

Surface Hardness : 580HV
Oxide Layer : 2 µm
White Layer : Nil
Diffusion Layer : 90 µm
Mag : 100X

surface-hardness-1210hv

Surface Hardness : 1210HV
White Layer : Nil
Diffusion Layer : 90 µm
Mag : 200X

surface-hardness-1140hv

Surface Hardness : 1140HV
White Layer : 5 µm
Diffusion Layer : 100 µm
Mag : 100X